vacon nxpac drives
system drivehardware manual
vacon 1
24-hour support +358 (0)201 212 575 Email: [emailprotected]
GREETINGS,
Thank you for considering Vacon as your drives supplier.
Vacon is the largest company in the world concentrating ondrives only. We are proud of what we do.
We provide AC drives in the power range 0.25 kW 5 MW. We focuson the entire lifecycle of AC drives from R&D to after marketservices. Vacons experts understand the important stages of thecustomers business. Vacons expertise is available in all cases thataffect the customers total cost of ownership.
Passion for excellence Vacon is dedicated towards providing thebest variable speed AC drives around. As much as 6% of the revenueis invested in R&D.
Global with a local presence Vacon has manufacturing plants inFinland, China, Italy, India and the USA. Our AC drives are sold inmore than 100 countries with subsidiaries, business partnersand
service centres around the world.
Growing at a fast pace For many years, Vacon has been growing attwice the speed of the global AC drive market.
Once again, thank you and I hope that you find that ourengineered sectional drives will meet your requirements.
Please visit us at www.vacon.com.
Best Regards,
Jarmo Tirkkonen
Jarmo Tirkkonen, Program Manager, Vacon Cabinet Drives
Tel. +358(0)201 212 614Mobile +358(0)40 8371614Fax +358(0)201212 699 Vacon Plc, yritie 8 C, 01510 Vantaa, Finland
vacon 2
Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Table 1. Manual revision history
Revision Release date Changes/updatesA 17.12.2013 Firstversion
vacon 3TABLE OF CONTENTSDocument ID: DPD01365
Revision: ARevision release date: 17.12.2013
1. Introduction................................................................................................................51.1 Scope of supply.....................................................................................................................51.2 Definitions andabbreviations................................................................................................51.3 Related brochures andmanuals...........................................................................................51.4 Projectspecifications............................................................................................................6
1.4.1 Parameters.............................................................................................................61.4.2 Sections andoptions...............................................................................................7
2. Available sections.......................................................................................................82.1 Auxiliary devicesection.........................................................................................................82.2 Main incoming section..........................................................................................................92.3 Non-regenerative front-endsection...................................................................................112.4 Active front-end section......................................................................................................132.5 Inverter unit section............................................................................................................15
2.5.1 Drive sizes FR4-FR8.............................................................................................152.5.2 Drive sizes FI9-FI14..............................................................................................18
2.6 Dynamic brakesection........................................................................................................213.Installation................................................................................................................22
3.1 Safety notes.........................................................................................................................223.1.1 Warnings...............................................................................................................223.1.2 Cautions................................................................................................................233.1.3 Earthing and earth faultprotection......................................................................24
3.2 Storage................................................................................................................................253.3 Lifting and moving the sections..........................................................................................263.4 Fixing the sections..............................................................................................................27
3.4.1 Free space around the cabinet.............................................................................273.4.2 Fixing the cabinet to the floor orwall...................................................................283.4.3 Back-to-back installation.....................................................................................29
3.5 Connecting sections............................................................................................................303.5.1 Fixing cabinets to eachother................................................................................303.5.2 Commonbusbars..................................................................................................31
3.6Cabling.................................................................................................................................323.6.1Earthing.................................................................................................................323.6.2 Mains and motor connection................................................................................323.6.3 Controlconnections..............................................................................................37
3.7 Screw tighteningtorques....................................................................................................384. Service......................................................................................................................39
4.1 Warranty..............................................................................................................................394.2 Maintenance........................................................................................................................394.3 Replacementinstructions...................................................................................................40
4.3.1Fuses.....................................................................................................................404.3.2 Cabinet fans..........................................................................................................414.3.3 Drives....................................................................................................................424.3.4 LCL........................................................................................................................44
5. Technical information...............................................................................................475.1 Control and interface..........................................................................................................47
5.1.1 Control without speed feedback (openloop)........................................................475.1.2 Control with speed feedback (closed loop).......................................................... 47
5.2 Load definitions...................................................................................................................475.2.1 Pump and fan load................................................................................................485.2.2 OL(nbase) > OL(nmax) for constant torque load..................................................... 495.2.3Starting torque >> OL(nmax) for constant torque load......................................... 505.2.4 OL(nbase) >OL(nmax) for constant powerload...................................................... 515.2.5OL(nbase) < OL(nmax) for constant powerload...................................................... 52
5.3 Technical specifications for Vacon drives........................................................................5324-hour support +358 (0)201 212 575 Email: [emailprotected]
vacon 45.3.1 NXN - Non-regenerative front endunits..............................................................535.3.2 NXA - Active front-endunits.................................................................................555.3.3 NXI - Inverter units...............................................................................................575.3.4 NXB - Brake chopperunits...................................................................................62
6. Supplied documentation...........................................................................................636.1 Documentation examples...................................................................................................64
6.1.1 Cable connection table.........................................................................................646.1.2 Partslist................................................................................................................656.1.3 Wiring list..............................................................................................................666.1.4 Circuit diagram.....................................................................................................676.1.5 Switchgear layout drawing...................................................................................686.1.6 Device layoutdrawing...........................................................................................69Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Introduction vacon 51. INTRODUCTIONVacon has been at theforefront of the drive systems business for twenty years. However,were now changing the way we work on projects a little, to ensurethat you receive the same outstanding level of quality and service,each and every time.
Vacon NXP System Drive sets out to ensure that our partnersreceive a system drive solution which delivers a level of qualitythats as consistent as it is excellent. Complex solutions aresimplified through standardization, so that you can rely on aproduct that will easily integrate into the process at hand.
1.1 Scope of supplyThe scope of supply is limited to the driveslisted in this manual. Process, machine or drive control systemsare not part of Vacon Plcs scope of supply.
1.2 Definitions and abbreviations
1.3 Related brochures and manualsAll Vacon user manuals andbrochures are available in PDF format on the Vacon website atwww.vacon.com/downloads/.
Also manuals for different applications and option boards areavailable on the Vacon website at www.vacon.com/downloads/.
LV Low Voltage
ADS Auxiliary Device Section
MIS Main Incoming Section
NFS Non-regenerative Front-end Section
AFS Active Front-end Section
IUS Inverter Unit Section
DBS Dynamic Brake Section
SLD Single Line Diagram
DRL Drive List
Table 2. Related user manuals and brochures
Document ID Name of manualBC00169 Vacon Common DC Bus ProductsBrochure
DPD01172 Vacon NXN NFE User manualDPD00906 Vacon NX AFE UserManualUD01047 Vacon NX Inverters FI4-8 User ManualUD01063 Vacon NXInverters FI9-14 User Manual24-hour support +358 (0)201 212 575Email: [emailprotected] 1
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vacon 6 Introduction1.4 Project specifications
1.4.1 Parameters
Project parameters are selected with the line-up configurationtool.
Table 3. Example of parameters selected from the configurationtool
Parameter SelectionMains network type ITMains voltage 690VACFrequency 50 HzMains maximum current 2500 ABusbar system DC+,DC-, PEBusbar system voltage 1100 VDCBusbar system maximum current2500 AIcw, 1 s 50 kAPE design 50%Busbars and flexibarsTinnedCabinet type Rittal TS8Height 2000 mmDepth 600 mmCabinetmaterial Powder coated steelSheet steel parts within the enclosureWithout coatingColour RAL 7035Ingress protection of enclosureProtection against accidental touching of live partsProtectionbarriers and covers IP 21Ambient temperature 35CHalogen free wiresand ducts NoMimic diagram NoType of packing Sea freightboxApplication IndustryTel. +358 (0) 201 2121 Fax +358 (0)201 212205
Introduction vacon 71.4.2 Sections and options
Sections and options are selected using the line-upconfiguration tool.
The available sections and options are introduced in Chapter2.
1.4.2.1 System layout and footprint drawing
System layout and footprint drawings are created based on thesections and options selected with the line-up configurationtool.
The documentation supplied with the project delivery isintroduced in Chapter 6.
Table 4. Example of selected sections and options from theconfiguration tool
# Section type Section category Options1 ADS_600 Control +PES2MIS_2500 Incoming power +ICB3 AFS_13 Incoming power -4 IUS_4Outgoing power +ODU5 IUS_10 Outgoing power +ODU6 IUS_10 Outgoingpower +ODU7 IUS_12 Outgoing power +ISC, +ODU8 IUS_7 Outgoing power+ODU9 IUS_12 Outgoing power +ISC, +ODU24-hour support +358 (0)201212 575 Email: [emailprotected] 1
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vacon 8 Available sections2. AVAILABLE SECTIONS2.1 Auxiliarydevice section
The auxiliary device section (ADS) includes the common line-upcontrols. This section can be customized for all application andsegment needs. There are three ADS sizes available.
As standard the ADS section has the following equipment:
1. Control for the circuit breaker with +ICB selected2.Indication of the mains status (fault, pre-charging and ON)3.Auxiliary power supply 24 V, 5 A4. Auxiliary Transformer, 2500 VA1-phase supply (in bottom of cabinet)5. Terminals for control andmonitoring6. Emergency disconnect button
As pre-engineered standard options, we can provide thefollowing:
Emergency stop CAT0 (+PES) Emergency stop CAT1 (+PED) Insulationfault sensor (+PIF) Arc protection (+PAP) Cabinet heater (+ACH)Cabinet light (+ACL) Auxiliary voltage transformer 4000 VA (+AT4)Auxiliary voltage 110 VAC (+AT1) Auxiliary power supply 24 V, 10 A(+ADC) Cabling from the top (+CIT) Empty auxiliary 600 mm cabinetwith door (+G60) UL approved design and components (+NAR) Customerspecific option (+CSO)
+PAP will have sub units in selected sections if needed, pleaserefer to the circuit diagrams.
Table 5. ADS section size
ADS type Width x Height x Depth (mm)ADS_400 400 x 2000 x605ADS_600 600 x 2000 x 605ADS_800 800 x 2000 x 605Tel. +358 (0)201 2121 Fax +358 (0)201 212 205
Available sections vacon 92.2 Main incoming section
The main incoming section (MIS) includes the main incomingdevice. The main incoming device and size is dependent on therequired current of the complete line-up.
As standard the MIS section has the following equipment (seeFigure 1):
1. Main incoming device, Load Switch2. Mains connections3.Digital multi instrument with field bus connection4. Pre-chargingcomponents for AFE
As pre-engineered standard options we can provide thefollowing:
Air Circuit breaker (+ICB) Cabling from the top (+CIT) EarthSwitch (+ILE) Current transducers (+ITR) UL approved design andcomponents (+NAR) Arc protection (+PAP) Cabinet heater (+ACH)Cabinet light (+ACL)
+ILE requires an additional section.
Table 6. Available MIS sizes
MIS type Input current Width x Height x Depth (mm)MIS_630 630 A400 x 2000 x 605
MIS_1000 1000 A 600 x 2000 x 605MIS_1250 1250 A 600 x 2000 x605MIS_1600 1600 A 600 x 2000 x 605MIS_2500 2500 A 600 x 2000 x605MIS_3200 3200 A 800 x 2000 x 605MIS_4000 4000 A 800 x 2000 x60524-hour support +358 (0)201 212 575 Email: [emailprotected] 2
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vacon 10 Available sectionsFigure 1. Example of main incomingsection MIS_1600
+ICB
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Available sections vacon 112.3 Non-regenerative front-endsection
The non-regenerative front-end section (NFS) includes one ormultiple NXN units from the Vacon product family. The NXN is anon-regenerative supply unit that can be utilized in 6-pulse,12-pulse, 18-pulse and 24-pulse systems.
* _M selection for mirrored design.
As standard the NFS section includes the following (see Figure2):
1. The NXN unit(s)2. Chokes3. Terminals for control andindication signals (installed in MIS or ADS section)4. DC fuses forthe Supply Unit5. AC fuses for the filter
As pre-engineered standard options we can provide thefollowing:
UL approved design and components (+NAR) Arc protection (+PAP)Cabinet heater (+ACH) Cabinet light (+ACL)
Table 7. Available NFS sections
NFS type Number of NXN units Width x Height x Depth (mm)NFS_1x*1 400 x 2000 x 605NFS_2x* 2 600 x 2000 x 60524-hour support +358(0)201 212 575 Email: [emailprotected] 2
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vacon 12 Available sectionsFigure 2. Example of non-regenerativefront-end section NFS_2x
2
4
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Available sections vacon 132.4 Active front-end section
The active front-end section (AFS) includes an LCL-filter and anNXA unit from the Vacon product family. The active front-endprovides low THD(I) and several units can be connected in parallelproviding full or reduced redundancy.
* _M selection for mirrored design.** +AC, AC busbars for two ormore AFS sections after the MIS section, limited to 2600A per sideof the MIS.*** Dimensions including LCL.
As standard the AFS sections include the following (see Figure3):
1. LCL Filter2. The NXA unit3. Control unit4. Pre-chargingcomponents (installed in MIS section)5. Terminals for control andindication signals (installed in MIS or ADS section)6. DC fuses forthe Supply Unit7. AC fuses for the filter (installed in MISsection)
As pre-engineered standard options we can provide thefollowing:
UL approved design and components (+NAR) Arc protection (+PAP)Cabinet heater (+ACH) Cabinet light (+ACL)
Table 8. Available AFS sections
AFS type Drive size Width x Height x Depth (mm)
AFS_9*/** FI9 800 x 2000 x 605***
AFS_10*/** FI10 800 x 2000 x 605***
AFS_13*/** FI13 1400 x 2000 x 605***24-hour support +358 (0)201212 575 Email: [emailprotected] 2
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vacon 14 Available sectionsFigure 3. Example of active front-endsection AFS_9
1
2
3
6
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Available sections vacon 152.5 Inverter unit section
2.5.1 Drive sizes FR4-FR8
The inverter unit section (IUS) includes one or several smallerNXI drives from the Vacon product family. The inverter units areall Vacons premium NXP drives.
* Only option board and fieldbus options**Top exit +400mm can beshared between two sections
As standard the IUS section includes the following (see Figure4):
1. Input fuses (DC fuses)2. The NXI drive(s)3. Control box(integrated into the module)4. Terminals for control and indicationsignals
As pre-engineered standard options we can provide thefollowing:
dU/dt (+ODU) Common mode filter (+OCM) SINE filter (+OSI) InputSwitch with charging (+ISC) Input Switch, DC-disconnect (+ISD) Arcdetection (+ADU) Motor fan control (+AMF) Motor heater feeder(+AMH) Mechanical break control (+AMB) Section light (+SLT) Topcabling (+COT) UL approved design and components (+NAR) Arcprotection (+PAP) Cabinet heater (+ACH) Cabinet light (+ACL)
Table 9. Available IUS section sizes FR4-FR8
IUS type Drive size Maximum amount of units per section Width xHeight x Depth (mm)
IUS_4 FR4 3* 400 x 2000 x 605**IUS_4/6 FR4/FR6 2 400 x 2000 x605**IUS_7 FR7 1 400 x 2000 x 605**IUS_8 FR8 1 400 x 2000 x605**24-hour support +358 (0)201 212 575 Email: [emailprotected]2
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vacon 16 Available sectionsFigure 4. Example of inverter unitIUS_4
Figure 5. Example of inverter unit IUS_6
1
4
2+3+ODU
1
4
2+3
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Available sections vacon 17Figure 6. Example of inverter unitIUS_8
1
+ODU
2+3
4
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vacon 18 Available sections2.5.2 Drive sizes FI9-FI14
The inverter unit section (IUS) includes the largest NXI drivesfrom the Vacon product family. The inverter units are all Vaconspremium NXP dirves.
As standard the IUS section includes the following (see Figure7):
1. Input fuses (DC fuses)2. The NXI drive3. Serviceplatform/module removal4. Outlet for power (for PC etc.)5. Controlsection and fixed external terminals, 70 pcs
As pre-engineered standard options we can provide thefollowing:
dU/dt (+ODU) Common mode filter (+OCM) SINE filter (+OSI) InputSwitch with charging (+ISC) Input Switch, DC-disconnect (+ISD) Arcdetection (+ADU) Motor fan control (+AMF) Motor heater feeder(+AMH) Mechanical break control (+AMB) Section light (+SLT) Topcabling (+COT) UL approved design and components (+NAR) Arcprotection (+PAP) Cabinet heater (+ACH) Cabinet light (+ACL)
Table 10. Available IUS section sizes FI9-FI14
IUS type Drive size Width x Height x Depth (mm)W x H x D(mm),
with +ODUW x H x D (mm),
with space optimization, without +ODU/with +ODU
IUS_9 FI9 800 x 2000 x 605 800 x 2000 x 605 600/600 x 2000 x605IUS_10 FI10 800 x 2000 x 605 800 x 2000 x 605 600/600 x 2000 x605IUS_12 FI12 1000 x 2000 x 605 1000 x 2000 x 605 900/NotavailableIUS_13 FI13 1200 x 2000 x 605 1400 x 2000 x 605 1100/NotavailableIUS_14 FI14 2200 x 2000 x 605 2800 x 2000 x 605 NotavailableTel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Available sections vacon 19Figure 7. Example of inverter unitIUS_9
Figure 8. Example of inverter unit IUS_12
+ISC
2
3
+ODU
5
+ISC
2
3
5
+ODU24-hour support +358 (0)201 212 575 Email: [emailprotected]2
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vacon 20 Available sectionsFigure 9. Example of inverter unitIUS_13
+ISC
2
3
5 +ODUTel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Available sections vacon 212.6 Dynamic brake section
The dynamic brake section (DBS) includes the largest NXI drivesfrom the Vacon product family. The brake units are all Vaconspremium NXP drives.
As standard the DBS section includes the following:
1. Input fuses (DC fuses)2. The NXI brake chopper3. Serviceplatform/module removal4. Outlet for power (for PC etc.)5. Controlsection and fixed external terminals, 70 pcs
As pre-engineered standard options we can provide thefollowing:
Input Switch (with charging) (+ISC) Input Switch (DC-disconnect)(+ISD) Arc detection (+ADU) Section light (+SLT) Top cabling (+COT)UL approved design and components (+NAR) Arc protection (+PAP)Cabinet heater (+ACH) Cabinet light (+ACL)
The dynamic brake sections are similar to the inverter unitsections. See the dimensions and example figures in Chapter2.5.2.24-hour support +358 (0)201 212 575 Email: [emailprotected]2
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vacon 22 Installation3. INSTALLATION3.1 Safety notes
Please, read the information in cautions and warningscarefully.The cautions and warnings are marked as follows:
3.1.1 Warnings
NOTE! You can download the English and French product manualswith applicable safety,warning and caution information fromwww.vacon.com/downloads.REMARQUE Vous pouvez tlcharger les versionsanglaise et franaise des manuels produitcontenant lensemble desinformations de scurit, avertissem*nts et mises en gardeapplicablessur le site www.vacon.com/downloads.
= WARNING, dangerous voltage!
= CAUTION, possible damage to equipment!
Installation is only permitted to be carried out by a competentelectrician!
The components of the power unit and all cabinet mounted devicesare live when the drive is connected to mains potential. Cominginto contact with this voltage is extremely dangerous and may causedeath or severe injury.The motor terminals U, V, W, the DCbus/brake resistor terminals and all other mains devices arepotentially live when the drive is connected to mains, even if themotor is not running.After disconnecting the AC drive from themains, wait until the fan stops and the indicators on the keypad goout (if no keypad is attached see the indicators on the cover).Wait 5 more minutes before doing any work on the connections of thedrive. Do not open the cabinet door before this time has expired.After expiration of this time, use measuring equipment toabsolutely ensure that no voltage is present. Always ensure theabsence of voltage before starting any electrical work!The controlI/O-terminals are isolated from the mains potential. However, therelay outputs and other I/O-terminals may have a dangerous controlvoltage present even when the drive is disconnected from mains.
Before connecting the drive to mains make sure that the drivefront and cable covers as well as the cabinet doors are closed.
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Installation vacon 233.1.2 Cautions
Vacon drives are meant for fixed installations only.
Do not perform any measurements when the AC drive is connectedto mains.
The touch current of Vacon AC drives exceeds 3.5 mAAC. Accordingto standard EN61800-5-1, a reinforced protective ground connectionmust be ensured. See Chapter 3.1.3.
If the drive is used as a part of a machine, the machinemanufacturer is responsible for providing the machine with a supplydisconnecting device (EN60204-1).
Only spare parts delivered by Vacon can be used.
At power-up, power brake or fault reset the motor will startimmediately if the start signal is active, unless the pulse controlfor Start/Stop logic has been selected.Futhermore, the I/Ofunctionalities (including start inputs) may change if parameters,applications or software are changed. Disconnect, therefore, themotor if an unexpected start can cause danger.
The motor starts automatically after automatic fault reset ifthe autoreset function is activated. See the Application Manual formore detailed information.
Prior to measurements on the motor or the motor cable,disconnect the motor cable from the drive.
Do not touch the components on the circuit boards. Staticvoltage disharge may damage the components.
Check that the EMC level of the AC drive corresponds to therequirements of the supply network.
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vacon 24 Installation3.1.3 Earthing and earth faultprotection
The AC drive must always be earthed with an earthing conductorconnected to the earthing terminal marked with:
The touch current of the AC drive exceeds 3.5 mAAC. According toEN61800-5-1, one or more of the following conditions for theassociated protective circuit shall be satisfied:
A fixed connection and
the protective earthing conductor shall have a cross-sectionalarea of at least 10 mm2 Cu or 16 mm2 Al, or
an automatic disconnection of the supply in case ofdiscontinuity of the protective earthing conductor, or
provision of an additional terminal for a second protectiveearthing conductor of the same cross-sectional area as the originalprotective earthing conductor.
The cross-sectional area of every protective earthing conductorwhich does not form part of the supply cable enclosure shall, inany case, be no less than:
2.5 mm2 if mechanical protection is provided or 4 mm2 ifmechanical protection is not provided. For cord-connectedequipment, provisions
shall be made so that the protective earthing conductor in thecord shall, in the case of failure of the strain-relief mechanism,be the last conductor to be interrupted.
However, always follow the local regulations for the minimumsize of the protective earthing con-ductor.NOTE! Due to the highcapacitive currents present in the AC drive, fault currentprotective switches may not function properly.
CAUTION!
Table 11. Protective earthing conductor cross-section
Cross-sectional area of phase conductors (S) [mm2]
Minimum cross-sectional area of the corre-sponding protectiveearthing conductor [mm2]
S1616
Installation vacon 253.2 Storage
If the frequency converter is to be kept in store before use,make sure that the ambient conditions are acceptable:
Storing temperature 40+70 C Relative humidity
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vacon 26 Installation3.3 Lifting and moving the sections
The sections are delivered either in a wooden box or a woodencage. The boxes may be transported either horizontally orvertically, while transportation of the cages in a horizontalposition is not allowed. Always refer to shipping marks for moredetailed information. To lift the section out of the box, uselifting equipment capable of handling the weight of thecabinet.
There are lifting lugs on the top of the cabinet and these lugscan be used to lift the cabinet into an upright position and tomove it to the place needed.
Figure 10. Lifting sections
Moving of the sections on site can be carried out as follows bya forklift truck, a hoist or on rollers:
Lower the package onto a level base Remove the package coveringonly at the site of installation Low, narrow or convolutedtransport routes may require removal of the pallet prior to
movement Move packages in the upright position only
Figure 11. Moving sections
Switchgear parts can easily topple backwards when manoeuvring onrollers or manual trolleys because their centre of gravity istypically located high up at the rear of the unit.
Min 60
Min 60 Min 60
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Installation vacon 273.4 Fixing the sections
Before starting the installation work make sure that the levelof the floor is within acceptable limits. The maximum deviationfrom the basic level can be no more than 5 mm over a 3 m distance.The maximum acceptable height difference between cabinet front andrear edges should be within +2/-0 mm limit.
The cabinet should always be fixed to the floor or to the wall.Depending on installation conditions, the cabinet sections can befixed in different ways. There are holes in the front corners whichcan be used for fixing. Additionally, the rails on the top of thecabinet have fixing lugs for fixing the cabinet to the wall.
3.4.1 Free space around the cabinet
Enough space must be left above and in front of the cabinet toensure sufficient cooling and space for maintenance.
It is recommended to leave at least 200 mm above and 1000 mm infront of the cabinets.
Also make sure that the temperature of the cooling air does notexceed the maximum ambient temperature of the drives.
Figure 12. Required space around the cabinet
200 mm
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vacon 28 Installation3.4.2 Fixing the cabinet to the floor orwall
In installations where the cabinet is mounted against the wall,fix the top of the cabinet to the wall (1) and the front corners tothe floor (2) with bolts.
If bottom-only fixing is used, fix the cabinet to the floor inthe front (2) and back (3) with bolts.
Fix all cabinet sections in the same way.
Figure 13. Fixing the cabinet to the wall and floor
2 2 2 3
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Installation vacon 293.4.3 Back-to-back installation
The sections can also be installed back-to-back. Fix the topparts of the cabinets together (1) and the front corners to thefloor (2) with bolts.
Figure 14. Fixing the cabinets back-to-back
2 2
1
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vacon 30 Installation3.5 Connecting sections
The cabinet sections included in the delivery must be joined toeach other. This is done by connecting the DC and PE busbars of thesections and by connecting the section cabinets to each other. Allnecessary parts are included in the delivery.
3.5.1 Fixing cabinets to each other
To join two cabinet sections to each other you need sixquick-fit baying clamps (1 in figure below) and four angular bayingbrackets (2 in figure). The four angular baying brackets areinstalled in the top and bottom corners on the inside of thecabinet. Three of the quick-fit baying brackets are installed inthe front and three in the back on the outside of the cabinet.
Figure 15. Quick-fit baying clamps
1
2
1
1
2
12
1
1
2
12
1
1
2
12
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Installation vacon 313.5.2 Common busbars
Join together the PE busbars and DC busbars by bolting themtogether with baying brackets.
Figure 16. Connecting the common DC and PE busbars
DC+
DC-
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vacon 32 Installation3.6 Cabling
3.6.1 Earthing
PE conductors are connected to the PE busbar. The PE busbars ineach section are connected (see Figure 16 on page 31) and the PEbusbars must be connected to earth.
See the earthing and earth fault protection instructions inChapter 3.1.3.
3.6.2 Mains and motor connection
The power supply terminals can be reached through the bottompart of the cabinet. The mains cables are connected to terminalsL1, L2 and L3 on the main input section (see Figure 17 on page 33).The motor cables are connected to inverter section terminals markedwith U, V and W. Make openings for the cables in the grommets onthe bottom of the cabinet and lead through the cables. Use cableclamps to fix the cables.
Use cables with a temperature rating of at least +70C. As a ruleof thumb, cables and fuses can be dimensioned according to thefrequency converter nominal output current, which you can find onthe rating plate. Dimensioning according to the output current isrecommended because the frequency converter input current neversignificantly exceeds the output current.
See the more detailed cabling and fuse selection instructions inthe corresponding user manual (see Table 2 on page 5).
Before connecting any cables, use a multimeter to check that thecables to be connected are not live.
Table 12. Cable types required to meet standards
Cable type Level L(2nd environment) Level T
Mains cable 1 1Motor cable 2 1/2*
Control cable 4 4* Recommended
Level L = EN61800-3, 2nd environmentLevel T = For ITnetworks
1 = Power cable intended for fixed installation and the specificmains voltage. Shielded cable not required (DRAKA NK CABLES - MCMKor similar recommended).
2 =Symmetrical power cable equipped with concentric protectionwire and intended for the specific mains voltage (DRAKA NK CABLES -MCMK or similar recommended).
4 = Screened cable equipped with compact low-impedance shield(DRAKA NKCABLES - JAMAK, SAB/ZCuY-O or similar).
9000.emfTel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Installation vacon 33Figure 17. Cabling of the main incomingsection (MIS)
Figure 18. Cabling of inverter section IUS_4
L1
L2
L3
PE PE
U2, V2, W2
U1, V1, W1 PU1
PU2
PU3U3, V3, W324-hour support +358 (0)201 212 575 Email:[emailprotected] 3
3
vacon 34 InstallationFigure 19. Cabling of inverter sectionIUS_6
Figure 20. Cabling of inverter section IUS_8
U2, V2, W2
U1, V1, W1PU1
PU2
U
V
W
PETel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Installation vacon 35Figure 21. Cabling of inverter sectionsIUS_9 and IUS_10
Figure 22. Cabling of inverter section IUS_12
U
V
W
PE
U2PU1 PU2
V2
W2
U1V1W1
PE24-hour support +358 (0)201 212 575 Email: [emailprotected]3
3
vacon 36 InstallationFigure 23. Cabling of inverter sectionIUS_13
U
V
W
PETel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Installation vacon 373.6.3 Control connections
The control unit of the AC drive consists roughly of the controlboard and additional boards connected to the five slot connectors(A to E) of the control board. The control board is connected tothe power unit through a D-connector or fibre optic cables.
Usually, when the frequency converter is delivered from thefactory, the control unit includes at least the standardcompilation of two basic boards (I/O board and relay board) whichare normally installed in slots A and B.
The control board can be powered externally (+24V, 10%) byconnecting the external power source to either of the bidirectionalterminals. This voltage is sufficient for parameter setting and forkeeping the fieldbus active.
For more detailed cabling instructions, see the correspondinguser manual (see Table 2 on page 5).
Figure 24. Control unit, control board (right) and option boards(A-E)
A BB
CC DD EE
A
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3
vacon 38 Installation3.7 Screw tightening torques
The tightening torques of all power connections (cables andbusbars) for different screw and bolt sizes are given in tablebelow.
The tightening torques for control unit terminals are givenbelow.
Table 13. Tightening and checking torques of powerconnections
Screw/bolt size Checking torque (Nm) Tightening torque (Nm)M6 810M8 18 22
M10 35 45M12 65 75
Table 14. Tightening torques of control unit terminals
Terminal screw Tightening torque (Nm)Relay and thermistorterminals
(screw M3) 0.5
Other terminals(screw M2.6) 0.2Tel. +358 (0) 201 2121 Fax +358(0)201 212 205
Service vacon 394. SERVICE4.1 Warranty
Only manufacturing defects are covered by the warranty. Themanufacturer assumes no responsibility for damages caused during orresulting from transport, receipt of the delivery, installation,commissioning or use.
The manufacturer shall in no event and under no circ*mstances beheld responsible for damages and failures resulting from misuse,wrong installation, unacceptable ambient temperature, dust,corrosive substances or operation outside the ratedspecifications.
Neither can the manufacturer be held responsible forconsequential damages.
The Manufacturer's warranty period is 18 months from thedelivery or 12 months from the commissioning whichever expiresfirst (Vacon PLC general terms and conditions of sale).
The local distributor may grant a warranty time different fromthe above. This warranty time shall be specified in thedistributor's sales and warranty terms. Vacon assumes noresponsibility for any other warranties than that granted by Vaconitself.
In all matters concerning the warranty, please contact yourdistributor first.
4.2 Maintenance
All technical devices, drives as well, need a certain amount ofcare-taking and failure preventive maintenance. To maintaintrouble-free operation of Vacon drives, environmental conditions,as well as load, line power, process control, etc. have to bewithin specifications, determined by manufacturer.
If all conditions are in accordance with the manufacturer'sspecifications, there are no other concerns, but to provide acooling capacity high enough for the power- and control circuits.This requirement can be met by making sure, that the cooling systemworks properly. Operation of cooling fans and cleanness of the heatsink should be verified regularly.
Regular maintenance is recommended to ensure trouble freeoperation and long lifetime of Vacon drives. At least the followingthings should be included in the regular maintenance.
It is also recommended to record all actions and counter valueswith dates and time for follow up of maintenance.
Table 15. Maintenance schedule
Interval Maintenance12 months (if unit is stored) Reform thecapacitors
6-24 months (depending on environment)
Check the tightening torques of the input and outputterminalsand I/O terminals.Clean the cooling tunnel.Check operation of thecooling fan, check forcorrosion on terminals, busbars andothersurfaces.
5-7 years
Change the cooling fans: Cabinet fans Drive main fans LCL filterfans
5-10 years Change the DC bus capacitors if DC voltage ripple ishigh.24-hour support +358 (0)201 212 575 Email: [emailprotected]4
4
vacon 40 Service4.3 Replacement instructions
4.3.1 Fuses
Servicing is only permitted to be carried out by Vacon-trainedservice personnel!
1 Open the cabinet door.
2
Remove the touch cover.
Figure 25. Touch cover in AFS_9
3
Release the fuses from the busbars.
Figure 26. DC fuses in AFS_9
13006.emfTel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Service vacon 414.3.2 Cabinet fans
1 Open the cabinet door.
2
Disconnect the fan power supply wire.
Figure 27. Cabinet fan
3
Release the fan.
Figure 28. Removing the cabinet fan24-hour support +358 (0)201212 575 Email: [emailprotected] 4
4
vacon 42 Service4.3.3 Drives
1 Open the cabinet door.
2
Release the service ramp and turn it down in front of thedrive.
Figure 29. Lowering the service ramp
3
1. Loosen the four screws and remove the touch cover.2. Removethe six screws and remove the drive upper holder plate.3. Removethe two screws from the drive bottom holder plate.
Figure 30. Removing the drive touch cover and holder plates inIUS_9
3
2
1
Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Service vacon 434
Release the input and output busbars.
Figure 31. Busbar mounting screws in IUS_9
5
Pull the drive out on the service ramp.
Figure 32. Pulling the drive out of the cabinet24-hour support+358 (0)201 212 575 Email: [emailprotected] 4
4
vacon 44 Service4.3.4 LCL
1 Open the cabinet door.
2
Release the service ramp and turn it down in front of theLCL.
Figure 33. Lowering the service ramp
3
1. Loosen the three screws and take off the side cover plate.2.Remove the four screws and take off the LCL top holder plate.
Figure 34. Removing the LCL side cover and top holder plates inAFS_9
1
2
Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Service vacon 454
Release the LCL input and output busbars.
Figure 35. LCL busbar mounting screws in AFS_9
5
Remove the four screws and take off the LCL bottom holderplate.
Figure 36. LCL bottom holder plate mounting screws24-hoursupport +358 (0)201 212 575 Email: [emailprotected] 4
4
vacon 46 Service6
Pull the LCL out on the service ramp.
Figure 37. Pulling the LCL out of the cabinetTel. +358 (0) 2012121 Fax +358 (0)201 212 205
Technical information vacon 475. TECHNICAL INFORMATION5.1Control and interface
Speed and/or torque control functions are available in thedrive. Speed and/or torque reference as well as command word isgenerated by the overriding line control system and individuallytransmitted to each drive either via fieldbus or hardwired signals.The drive transmits selected actual values as well as status wordsback to the line control system.
5.1.1 Control without speed feedback (open loop)
Speed error in steady state typically
5
vacon 48 Technical information5.2.1 Pump and fan load
Set all speeds to the same value (nmin = nbase = nmax) to havethe typical pump and fan curve, i.e. quadratically increasingload.
The overload is now set as starting torque and as OL at maximumspeed (the overload is now defined as percent of torque at maximumspeed).
The calculation of current is also here done assuming nominalflux in the motor from 0 to field weakening point (currentcalculation according to optimized flux curve is notavailable).
Figure 38. Example: pump and fan load
100
200
300
400
500
600
700
800
0 200 400 600 800 1000 1200 1400 1600
cont. loadmax load
Speed [rpm]
Torq
ue
[Nm
]
Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Technical information vacon 495.2.2 OL(nbase) > OL(nmax) forconstant torque load
It is possible to set the overload at base speed smaller thanthe overload at maximum speed, i.e. OL(nbase) < OL(nmax).Thiscan be useful when selecting the correct AC drive for constanttorque drives where the overload demand at low speeds is higherthan at high speeds.
This possibility is usually used when the field weakening pointis higher than base speed.
The benefit from this can be the possibility to use a sizesmaller AC drive.
Figure 39. Example: OL(nbase) > OL(nmax) for constant torqueload
200
400
600
800
1000
1200
0 200 400 600 800 1000 1200 1400 1600
cont. load
max load
Speed [rpm]
Torq
ue
[Nm
]
24-hour support +358 (0)201 212 575 Email: [emailprotected] 5
5
vacon 50 Technical information5.2.3 Starting torque >>OL(nmax) for constant torque load
It is possible to set the starting torque higher than theoverload at maximum speed, i.e. OL(nbase) < OL(nmax).This can beuseful when selecting the correct AC drive for constant torquedrives where the starting torque requirement is much higher thanthe maximum load requirement at maximum speed.
This possibility is usually used when the field weakening pointis higher than base speed and when the starting torque is neededfor a very short time.
The benefit from this can be the possibility to use a sizesmaller AC drive.
Figure 40. Example: Starting torque >> OL(nmax) forconstant torque load
200
400
600
800
1000
1200
0 200 400 600 800 1000 1200 1400 1600
cont. load
max load
Speed [rpm]
Torq
ue
[Nm
]
Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Technical information vacon 515.2.4 OL(nbase) > OL(nmax) forconstant power load
Some constant power drives require less overload at max speedthan at lower speeds. It is therefore possible to set the relativeoverload at base speed higher than the relative overload at maximumspeed, i.e. OL(nbase) > OL(nmax).This will decrease the size ofthe motor when/if thermal loadability is not the dimensioninglimit.
Figure 41. Example: OL(nbase) > OL(nmax) for constant powerload
500
1000
1500
2000
2500
3000
3500
0 200 400 600 800 1000 1200 1400 1600
cont. load
max load
Speed [rpm]
Torq
ue
[Nm
]
24-hour support +358 (0)201 212 575 Email: [emailprotected] 5
5
vacon 52 Technical information5.2.5 OL(nbase) < OL(nmax) forconstant power load
It is possible to set the overload at base speed smaller thanthe overload at max speed, i.e. OL(nbase) < OL(nmax).This can beuseful when selecting the correct motor and AC drive for constantpower drives where the relative OL requirement is higher at maximumspeed than the relative OL requirement at base speed.
The benefit from this can be the possibility to use a sizesmaller AC drive.
Figure 42. Example: OL(nbase) < OL(nmax) for constant powerload
500
1000
1500
2000
2500
3000
0 200 400 600 800 1000 1200 1400 1600
cont. load
max load
Speed [rpm]
Torq
ue
[Nm
]
Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Technical information vacon 535.3 Technical specifications forVacon drives
5.3.1 NXN - Non-regenerative front end units
Table 16. Technical specifications for non-regenerativefront-end (NFE) drives
Mains connection
Input voltage Uin 380-690 VAC; -15%...+10%, EN 60204-1
Input frequency fin 45-66 Hz
Continuous input current
IH: Ambient temperature max. +40C,overloadability 1.5 x IH (1min./10 min.) IL: Ambient temperature max. +40C,overloadability 1.1x IL (1 min./10 min.)
Connection to mains Unlimited (internal overloadprotections)Current THD Depends on additional chokes (normal case< 40%)Starting delay Depend on DC bus capacitance (max. 10s)
Unexpected input power break
Shorter breaks than 40 ms work normally if DC does not dropremarkably. A longer break means normal starting operation(charging current varies according to load).
DC connectionOutput voltage Uout
465-800 VDC (380-500 VAC)640-1100 VDC (525-690 VAC)
Efficiency >98%DC bank capacitance 6,8 F (includes 10 Mdischarging resistor)
Control characteristics Control method
NFE is an independent power unit. Charging and pro-tections arecontrolled by the NFE itself.
Ambient conditions
Ambient operatingtemperature
10C (no frost)+40C: IH10C (no frost)+40C: IL
Storage temperature 40C+70C
Relative humidity 0 to 95% RH, non-condensing, non-corrosive, nodripping waterAir quality:- chemical vapours- mechanicalparticles
IEC 721-3-3, unit in operation, class 3C2IEC 721-3-3, unit inoperation, class 3S2
Altitude100% load capacity (no derating) up to 1000 m,1%derating for each 100m above 1000 m;max. 2000 m
VibrationEN50178, EN60068-2-6
5-150 HzVibration amplitude 0,25 mm (peak) at 5-31 HzMaxacceleration 1 G at 31-150 Hz
ShockEN50178, EN60068-2-27
UPS Drop Test (for applicable UPS weights)Storage and shipping:max. 15 G, 11 ms (in package)
Cooling air required 1150 m3/hEnclosure class IP00
EMC (at default settings) Immunity
Fulfil all EMC immunity requirements. Can be chosen N-, L- orT-level.24-hour support +358 (0)201 212 575 Email: [emailprotected]5
5
vacon 54 Technical informationSafetyCE, UL, CUL EN 61800-5-1(2003)(see unit nameplate for more detailed approvals)
Control connections
Display 7-segment (optional)Trip information Relay I/O(optional)
Protection
Unit over temperature protection Trips if temperature rises overtrip level (default)
Current measurement Trips if current rises over trip level(default)Supply phase supervision Trips if any of the output phasesis missing (default)
Table 16. Technical specifications for non-regenerativefront-end (NFE) drivesTel. +358 (0) 201 2121 Fax +358 (0)201 212205
Technical information vacon 555.3.2 NXA - Active front-endunits
Table 17. Technical specifications for active front-end (AFE)drives
AC input connection
Input voltage Uin 380-500 VAC; 525-690 VAC; -10%...+10%
Input frequency fin 48-63 HzStarting delay FI9-FI13: 5 s
DC output connection
Output voltage Uout1.35 x Uin x 1.1 (default DC bus voltageboosting is 110%)
Continuous outputcurrent
IH: Ambient temperature max. +40C,overloadability 1.5 x IH (1min./10 min.) IL: Ambient temperature max. +40C,overloadability 1.1x IL (1 min./10 min.)
Control characteristics
Control method Open loop vector control
Switching frequency NXA_xxxx 5: 3.6 kHz NXA_xxxx 6: 3.6 kHz
Ambient conditions
Ambient operatingtemperature
10C (no frost)+40C: IH10C (no frost)+40C: IL1.5% derating foreach 1C above +40C; maximum temperature +50C.
Storage temperature 40C+70C
Relative humidity 0 to 95% RH, non-condensing, non-corrosive, nodripping waterAir quality:- chemical vapours- mechanicalparticles
EN 60721, unit in operation, Class 3C3.IEC 721-3-3, unit inoperation, Class 3S2.
Altitude
100% load capacity (no derating) up to 1000 m,1.5% derating foreach 100m above 1000 m.Max. 2000 m (525-690 VAC) and 4000 m(380-500 VAC),Relay I/O: max. 3000 m (240 V) and 4000 m (120 V)
VibrationEN50178, EN60068-2-6
5-150 HzVibration amplitude 1 mm (peak) at 3-15.8 HzMaxacceleration 1 G at 15.8-150 Hz
ShockEN50178, EN60068-2-27
UPS Drop Test (for applicable UPS weights)Storage and shipping:max. 15 G, 11 ms (in package)
Enclosure class IP00/NEMA1 standard size in the kW/HP range.
EMC (at default settings) Immunity EN 61800-3 (2nd edition2004), second environment
SafetyEN 50178 (1997), EN 60204-1 (1996-2009), EN 60950 (2000,3. edition, as relevant), CE, UL, cUL, FI, GOST R, IEC-EN61800-5(for approvals, see the unit nameplate)24-hour support +358(0)201 212 575 Email: [emailprotected] 5
5
vacon 56 Technical informationControl connections
Analogue input voltage 0+10 V, Ri = 200 k.Resolution 0.1%,accuracy 1%Analogue input current 0(4)20 mA, Ri = 250differential
Digital inputs (6) Positive or negative logic; 18-30VDCAuxiliary voltage +24 V, 15%, max. 250 mAOutput referencevoltage +10 V, +3%, max. load 10 mA
Analogue output (1)0(4)20 mA; RL max. 500 ; Resolution 10 bit;Accuracy 2%
Digital outputs Open collector output, 50 mA / 48 V
Relay outputs
2 programmable change over relay outputsSwitching capacity: 24VDC / 8 A, 250 VAC / 8 A, 125 VDC / 0.4 A.Min. switching load: 5 V/ 10 mA.
Protection
Overvoltage protectionUndervoltage protection
NXA_5: 911 VDC; NXA_6: 1200 VDC NXA_5: 333 VDC; NXA_6: 460VDC
Earth fault protection In case of an earth fault in the supplycable, the earth fault protection only protects the NX AFEitself.Input phase monitoring Trips if any of the input phases ismissing.Over current protection YesUnit over temperature protectionYes
Short circuit protection of +24 V and +10 V referencevoltages
Yes
Table 17. Technical specifications for active front-end (AFE)drivesTel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Technical information vacon 575.3.3 NXI - Inverter units
5.3.3.1 Drive sizes FR4-FR8
Table 18. Technical specifications for size FR4-FR8 inverterunits (INU)
AC input connection
Input voltage Uin
465-800 VDC; 640-1100 VDC; 0%+0% , The ripple voltage of theinverter supply voltage gen-erated during the rectification of thefundamental fre-quency AC voltage must be less than 50 Vpeak-to-peak.
Connection to DC supply Once per minute or less (normal)Startingdelay 2 s
Motor connection
Output voltage Uout 3~ 0 - Uin / 1.4
Continuous outputcurrent
IH: Ambient temperature max. +50C,overloadability 1.5 x IH (1min./10 min.) IL: Ambient temperature max. +40C,overloadability 1.1x IL (1 min./10 min.)
Starting torque IS for two seconds, depends on the motor
Peak current IS for 2 s every 20 s
Output frequency 0-320 Hz; 7200 Hz (special use)Frequencyresolution Depends on application
Control characteristics
Control method
Frequency control U/fOpen loop sensorless vector controlClosedloop frequency controlClosed loop vector control
Switching frequency
NXI_xxxx 5: 1-16 kHz; Factory default 10 kHz (NXI_0072 andgreater: 1-10 kHz; Factory default 3.6 kHz)NXI_xxxx 6: 1-6 kHz;Factory default 1.5 kHz
Frequency reference:- Analogue input- Panel reference
See AlsoOfficial Samsung RF23M8570SR/AA-00 bottom-mount refrigerator partsOfficial Whirlpool LT5000XVW0 stacked laundry center partsResolution 0.1% (10-bit), accuracy 1%Resolution 0.01 Hz
Field weakening point 30-320 HzAcceleration time 0-3000sDeceleration time 0-3000 s24-hour support +358 (0)201 212 575Email: [emailprotected] 5
5
vacon 58 Technical informationAmbient conditions
Ambient operatingtemperature
10C (no frost)+50C: IH10C (no frost)+40C: IL
Storage temperature 40C+70C
Relative humidity 0 to 95% RH, non-condensing, non-corrosive, nodripping waterAir quality:- chemical vapours- mechanicalparticles
IEC 721-3-3, unit in operation, Class 3C2.IEC 721-3-3, unit inoperation, Class 3S2.
Altitude100% load capacity (no derating) up to 1000 m,1%derating for each 100m above 1000 m; max. 3000 m
VibrationEN50178, EN60068-2-6
5-150 HzVibration amplitude 0.25 mm (peak) at 5-15.8 HzMaxacceleration 1 G at 15.8-150 Hz
ShockEN50178, EN60068-2-27
UPS Drop Test (for applicable UPS weights)Storage and shipping:max. 15 G, 11 ms (in package)
Enclosure class FR4-7: IP21/NEMA1 standardFR8: IP00 standard
EMC (at default settings) Immunity Fulfils all EMC standards
SafetyEN 50178 (1997), EN 60204-1 (1996), EN 60950 (2000, 3rdedition, as relevant), CE, UL, CUL, FI, GOST R, IEC 61800-5; (seeunit nameplate for more detailed approvals)
Control connections
Analogue input voltage 0+10 V, Ri = 200 k, (10 V+10 V joystickcontrol)Resolution 0.1%, accuracy 1%Analogue input current 0(4)20mA, Ri = 250 differential
Digital inputs (6) Positive or negative logic; 18-30VDCAuxiliary voltage +24 V, 15%, max. 250 mAOutput referencevoltage +10 V, +3%, max. load 10 mA
Analogue output 0(4)20 mA; RL max. 500 ; Resolution 10 bit;Accuracy 2%
Digital outputs Open collector output, 50 mA / 48 V
Relay outputs
2 programmable change over relay outputsSwitching capacity: 24VDC / 8 A, 250 VAC / 8 A, 125 VDC / 0.4 A.Min. switching load: 5 V/ 10 mA.
Table 18. Technical specifications for size FR4-FR8 inverterunits (INU)Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Technical information vacon 59Protection
Overvoltage protectionUndervoltage protection
NXI_5: 911 VDC; NXI_6: 1200 VDC NXI_5: 333 VDC; NXI_6: 460VDC
Earth fault protection In case of an earth fault in the motor ormotor cable, only the inverter is protectedOutput phase supervisionTrips if any of the output phases is missingOver current protectionYesUnit over temperature protection Yes
Motor overload protection YesMotor stall protection YesMotorunderloadprotection Yes
Short circuit protection of +24 V and +10 V referencevoltages
Yes
Table 18. Technical specifications for size FR4-FR8 inverterunits (INU)24-hour support +358 (0)201 212 575 Email:[emailprotected] 5
5
vacon 60 Technical information5.3.3.2 Drive sizes FI9-FI14
Table 19. Technical specifications for size FI9-FI14 inverterunits (INU)
AC input connection
Input voltage Uin
465-800 VDC (380-500 VAC)640-1100 VDC (525-690 VAC)The ripplevoltage of the inverter supply voltage gen-erated during therectification of the fundamental fre-quency AC voltage must be lessthan 50 V peak-to-peak.
Input current Iin (3 Umot Imot cos ) / ( Uin 0.98)
DC bank capacitance
FI9_5: 4950 F; FI9_6: 3733 FFI10_5: 9900 F; FI10_6: 7467FFI12_5: 19800 F; FI12_6: 14933 FFI13_5: 29700 F; FI13_6: 22400FFI14_5: 2 x 29700 F; FI14_6: 2 x 22400 F
Starting delay 5 s
Motor connection
Output voltage Uout 3~ 0 - Uin / 1.4
Continuous outputcurrent
IH: Ambient temperature max. +40C,overloadability 1.5 x IH (1min./10 min.) IL: Ambient temperature max. +40C,overloadability 1.1x IL (1 min./10 min.)
Starting torque IS for two seconds, depends on the motor
Peak current IS for 2 s every 20 s
Output frequency 0-320 Hz; 7200 Hz (special use)Frequencyresolution Depends on application
Control characteristics
Control method
Frequency control U/fOpen loop sensorless vector controlClosedloop frequency controlClosed loop vector control
Switching frequency NXI_5: 1-10 kHz; Factory default 3.6kHzNXI_6: 1-6 kHz; Factory default 1.5 kHzFrequency reference:-Analogue input- Panel reference
Resolution 0.1% (10-bit), accuracy 1%Resolution 0.01 Hz
Field weakening point 30-320 HzAcceleration time 0-3000sDeceleration time 0-3000 sBraking torque DC brake: 30% x TN(without brake)Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Technical information vacon 61Ambient conditions
Ambient operatingtemperature 10C (no frost)+40C
Storage temperature 40C+70C
Relative humidity 0 to 95% RH, non-condensing, non-corrosive, nodripping waterAir quality:- chemical vapours- mechanicalparticles
IEC 721-3-3, unit in operation, Class 3C2IEC 721-3-3, unit inoperation, Class 3S2
Altitude100% load capacity (no derating) up to 1000 m,1%derating for each 100m above 1000 m; max. 2000 m
VibrationEN50178, EN60068-2-6
Vibration amplitude 0.25 mm (peak) at 5-31 HzMax acceleration 1G at 31-150 Hz
ShockEN50178, EN60068-2-27
UPS Drop Test (for applicable UPS weights)Storage and shipping:max. 15 G, 11 ms (in package)
Heat loss Ploss [kW] Pmot [kW] 0.02
Cooling air required
FI9: 1150 m3/hFI10: 1400 m3/h FI12: 2800 m3/hFI13: 4200m3/hFI14: 24200 m3/h
Enclosure class IP00
EMC (at default settings) Immunity
Fulfil all EMC immunity requirements,Level T
SafetyCE, UL, CUL EN 61800-5-1 (2003)(see unit nameplate formore detailed approvals)
Control connections
Analogue input voltage 0+10 V, Ri = 200 k, (10 V+10 V joystickcontrol)Resolution 0.1%, accuracy 1%Analogue input current 0(4)20mA, Ri = 250 differential
Digital inputs (6) Positive or negative logic; 18-30VDCAuxiliary voltage +24 V, 15%, max. 250 mAOutput referencevoltage +10 V, +3%, max. load 10 mA
Analogue output 0(4)20 mA; RL max. 500 ; Resolution 10 bit;Accuracy 2%Digital outputs Open collector output, 50 mA / 48 V
Relay outputs
2 programmable change over relay outputsSwitching capacity: 24VDC / 8 A, 250 VAC / 8 A, 125 VDC / 0.4 A.Min. switching load: 5 V/ 10 mA.
Table 19. Technical specifications for size FI9-FI14 inverterunits (INU)24-hour support +358 (0)201 212 575 Email:[emailprotected] 5
5
vacon 62 Technical information5.3.4 NXB - Brake chopperunits
Brake chopper units are available in frame sizes FI9-FI14. Thetechnical specifications for brake chopper units are the same asfor inverter units (see Chapter 5.3.3.2).
Protection
Overvoltage protectionUndervoltage protection
NXI_5: 911 VDC; NXI_6: 1200 VDC NXI_5: 333 VDC; NXI_6: 460VDC
Earth fault protection In case of an earth fault in the motor ormotor cable, only the inverter is protectedOutput phase supervisionTrips if any of the output phases is missingOver current protectionYesUnit over temperature protection Yes
Motor overload protection YesMotor stall protection YesMotorunderloadprotection Yes
Short circuit protection of +24 V and +10 V referencevoltages
Yes
Table 19. Technical specifications for size FI9-FI14 inverterunits (INU)Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Supplied documentation vacon 636. SUPPLIED DOCUMENTATIONVacondelivers technical documentation for the switchgear assembled ACdrives according to Vacon Plcs design standard. The documentationis provided in english.
Vacon Plcs scope of supply regarding documentation does notinclude:
Special requirements Delivery specific requirements Customerspecific requirements (e.g. marking, naming, coding etc.)
Table 20. Supplied documentation
Document type Electronic format Paper copiesCable connectiontable dwg, dxf or pdf 3 sets
Parts list dwg, dxf or pdf 3 setsWiring list dwg, dxf or pdf 3sets
Circuit diagram dwg, dxf or pdf 3 setsSwitchgear layout drawingdwg, dxf or pdf 3 sets
Device layout drawing dwg, dxf or pdf 3 setsVacon manuals (asapplicable) pdf 3 sets24-hour support +358 (0)201 212 575 Email:[emailprotected] 6
6
vacon 64 Supplied documentation6.1 Documentation examples
6.1.1 Cable connection table
Figure 43. Example: cable connection table
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XS1
1 2 3 4 5 6 7 8 9 10
-U2-
XS2
1 2 3 4 5 6
-U2-
XS3
1 2 3 4 5 6 7 8 9 10
-U2-
XS4
1 2 3 4 5 6 7 8 9 10
-XT1
STVS
S11
/1: 1
-X2
: 6
-XT1
: 211
/1-X
2: 7
-XT1
: 311
/2-U
2-XS
1: 7
-XT1
: 411
/2-X
2: 1
-F2
: X2Q
1-3
11/3
-X2
: 15
-XT1
: 911
/3-X
2: 1
6
-XT1
: 10
11/4
-K10
: A1
-XT1
: 57/
6-K
10: 2
1
-XK
: 17/
6-K
10: 1
2
-XK
: 3
-X3
: 2
-XT1
: 6
-X3
: 3
-X3
: 4
-X3
: 5
-X3
: 6
-X3
: 7
-X3
: 8
-X3
: 9
-X3
: 10
-X3
: 11
-X3
: 12
-X3
: 13
-X3
: 14
-X3
: 15
-X18
: L1
-X18
: L2
-X18
: L3
-X19
: L1
-X19
: L2
-X19
: L3
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S7/
8-K
10: 2
2
11/5
-X2
: 41
11/5
-X2
: 42
11/6
-X2
: 43
11/7
-U2.
B: 2
8
11/8
-U2.
B: 2
9
11/8
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S11
/8
11/9
-U2.
C: 1
11/9
-U2.
C: 2
11/9
-U2.
C: 3
11/9
-U2.
C: 4
11/9
-U2.
C: 5
11/9
-U2.
C: 6
11/1
0-U
2.C
: 9
11/1
0-U
2.C
: 10
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S11
/10
9/1
-Q18
: 1
9/1
-Q18
: 3
9/1
-Q18
: 5
9/2
9/2
9/2
9/2
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S9/
3-Q
19: 1
9/3
-Q19
: 3
9/3
-Q19
: 5
STVS
S
STVS
S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2425 26 27 28 29 30 31 32 33 34 35 36
-U2-
XS5
1 2 3 4 5 6 7 8 9 10
-X18
STVS
S9/
1: T
1-K
M8
: 2T1
-X18
: T2
9/1
-KM
8: 4
T2
-X18
: T3
9/1
-KM
8: 6
T3
9/2
9/2
9/2
9/2
-X19
: T1
9/3
-KM
9: 2
T1
-X19
: T2
9/3
-KM
9: 4
T2
-X19
: T3
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S
STVS
S9/
3-K
M9
: 6T3
37 38 39 40 41 42 43 44 45 46Tel. +358 (0) 201 2121 Fax +358(0)201 212 205
Supplied documentation vacon 656.1.2 Parts list
Figure 44. Example: parts list
PAG
ES IN
CHA
PTER
PRO
J. RE
VIS
ION
DATE
PAG
E
REA
SONS
FO
R IS
SUIN
GRE
V.
PAG
E DE
SIG
NATIO
N
RIFA
S ID
TITLE
CO
MPO
NEN
T LI
STV
ACO
N ID
PANE
L BU
ILDE
RFC
SUP
PLIER
NAM
E (Q
TY)
MAN
UF.
ARTI
CLE
NO
.LI
NE
DES
CRI
PTIO
NPO
S.N
AME
(QTY
)M
ANU
F.AR
TIC
LE N
O.
LIN
ED
ESC
RIPT
ION
POS.
B910
6510
1In
sula
tion
mon
itorin
g re
lay I
RDH
275B
-435
6/4
Bend
er1
-A1
MD
08
ASM
000
1C
abin
et li
ght 2
4Vdc
, 2x4
LED
14/2
Rifa
s2
-EL1
MD
08
ASM
000
1C
abin
et li
ght 2
4Vdc
, 2x4
LED
14/3
Rifa
s3
-EL2
MD
08
ASM
000
1C
abin
et li
ght 2
4Vdc
, 2x4
LED
14/6
Rifa
s4
-EL4
MD
08
ASM
000
1C
abin
et li
ght 2
4Vdc
, 2x4
LED
14/8
Rifa
s5
-EL5
MD
08
ASM
000
1C
abin
et li
ght 2
4Vdc
, 2x4
LED
14/9
Rifa
s6
-EL6
FR51
5-1
End
switc
h FR
515
-114
/2Pi
zzat
o7
-ES1
FR51
5-1
End
switc
h FR
515
-114
/3Pi
zzat
o8
-ES2
FR51
5-1
End
switc
h FR
515
-114
/6Pi
zzat
o9
-ES4
FR51
5-1
End
switc
h FR
515
-114
/8Pi
zzat
o10
-ES5
FR51
5-1
End
switc
h FR
515
-114
/9Pi
zzat
o11
-ES6
OEV
A630
D32
D02
-V1
Fuse
sw
itch
- dis
cone
ctor
OEV
A 63
0D32
D02
, 630
A, 2
P, c
oil f
or U
S m
arke
t 115
VAC
1/7
ABB
12-F
2
P320
035
Sem
icon
duct
or p
r. fu
se 6
,9U
RD00
0PV0
16, 1
6A, 6
90V,
DIN
000
7/1
Ferr
az13
-F2
(2)
Q30
2717
Fuse
9U
RD73
PA11
00, 1
100A
, 900
V7/
1Fe
rraz
14
6693
Fuse
PV1
0 gG
4A,
10x3
8mm
5/1
OEZ
15-F
4 (2
)
3111
2Fu
se h
olde
r AES
2P
32A
5/1
Woh
ner
16-F
4
6695
Fuse
PV1
0 gG
6A,
10x3
8mm
5/1
OEZ
17-F
5 (2
)
3111
2Fu
se h
olde
r AES
2P
32A
5/1
Woh
ner
18-F
5
6703
Fuse
PV1
0 gG
16A
,10x
38m
m4/
4O
EZ19
-F6
3111
3Fu
se h
olde
r AES
3P
32A
1/5
Woh
ner
20
F097
203
Fuse
hol
der P
S201
PRE
1P 1
25A,
100
0V4/
8Fe
rraz
21
T088
774
Fuse
FD
20G
B100
V8T,
8A,
100
0VD
C1/
5Fe
rraz
22
F097
203
Fuse
hol
der P
S201
PRE
1P 1
25A,
100
0V4/
9Fe
rraz
23
T088
774
Fuse
FD
20G
B100
V8T,
8A,
100
0VD
C4/
9Fe
rraz
24
C08
9495
Fuse
FD
20G
B100
V16T
, 16A
, 100
0VD
C4/
10Fe
rraz
25
F097
203
Fuse
hol
der P
S201
PRE
1P 1
25A,
100
0V4/
10Fe
rraz
26
C08
9495
Fuse
FD
20G
B100
V16T
, 16A
, 100
0VD
C4/
10Fe
rraz
27
F097
203
Fuse
hol
der P
S201
PRE
1P 1
25A,
100
0V4/
10Fe
rraz
28
1792
00 1
AFu
se 2
0mm
san
d-fil
led,
1A
5/5
Siba
29
1011
3000
Hol
der f
or 2
0mm
fuse
with
LED
, WSI
6/L
D, 1
0-36
V5/
5W
eidm
ulle
r30
1792
00 1
AFu
se 2
0mm
san
d-fil
led,
1A
5/6
Siba
31
1011
3000
Hol
der f
or 2
0mm
fuse
with
LED
, WSI
6/L
D, 1
0-36
V5/
6W
eidm
ulle
r32
1792
00 5
AFu
se 2
0mm
san
d-fil
led,
5A
5/7
Siba
33
1011
3000
Hol
der f
or 2
0mm
fuse
with
LED
, WSI
6/L
D, 1
0-36
V5/
7W
eidm
ulle
r34
1792
00 5
AFu
se 2
0mm
san
d-fil
led,
5A
5/8
Siba
35
1011
3000
Hol
der f
or 2
0mm
fuse
with
LED
, WSI
6/L
D, 1
0-36
V5/
8W
eidm
ulle
r36
1792
00 1
AFu
se 2
0mm
san
d-fil
led,
1A
5/9
Siba
37
1011
3000
Hol
der f
or 2
0mm
fuse
with
LED
, WSI
6/L
D, 1
0-36
V5/
9W
eidm
ulle
r38
1792
00 1
AFu
se 2
0mm
san
d-fil
led,
1A
5/10
Siba
39
1011
3000
Hol
der f
or 2
0mm
fuse
with
LED
, WSI
6/L
D, 1
0-36
V5/
10W
eidm
ulle
r40
-F16
-F17
-F18
-F19
-FS2
1
-FS2
2
-FS2
3
-FS2
4
-FS2
5
-FS2
6
24-hour support +358 (0)201 212 575 Email: [emailprotected] 6
6
vacon 66 Supplied documentation6.1.3 Wiring list
Figure 45. Example: wiring list
PAG
ES IN
CHA
PTER
PRO
J. RE
VIS
ION
DATE
PAG
E
REA
SONS
FO
R IS
SUIN
GRE
V.
PAG
E DE
SIG
NATIO
N
RIFA
S ID
TITLE
CAB
LE L
IST
VA
CON
ID
PANE
L BU
ILDE
RFC
SUP
PLIER
POS.
FRO
MLI
NE
CAB
LETO
CAB
LE T
YPE
POS.
FRO
MLI
NE
CAB
LETO
CAB
LE T
YPE
-W1
L1 L2 L3
-W1.
11 2 3 4 5 6 7 8 9 10
-W1.
21 2 3 4 5 6 7 8 9 10
-W1.
31 2 3 4 5 6
-W1.
41 2 3 4 5 6
-L2
-x--
mm
7/
1: U
2M
1: U
-L2
: V2
7/1
M1
: V
-L2
: W2
7/1
M1
: W
-U1.
A: 1
10/1
-X1
: 1
-U1.
A: 2
10/1
-X1
: 2
-U1.
A: 3
10/1
-X1
: 3
-U1.
A: 4
10/1
-X1
: 4
-U1.
A: 5
10/1
-X1
: 5
-U1.
A: 6
-U1.
A: 7
-U1.
A: 8
-U1.
A: 9
-U1.
A: 1
-U1.
A: 1
1
-U1.
A: 1
2
-U1.
A: 1
3
-U1.
A: 1
4
-U1.
A: 1
5
-U1.
A: 1
6
-U1.
A: 1
7
-U1.
A: 1
8
-U1.
A: 1
9
-U1.
A: 2
-U1.
B: 2
1
-U1.
B: 2
2
-U1.
B: 2
3
-U1.
B: 2
4
-U1.
B: 2
5
-U1.
B: 2
6
-U1.
C: 2
2
-U1.
C: 2
3
-U1.
C: 2
5
-U1.
C: 2
6
-U1.
C: 2
8
-U1.
C: 2
9
-x--
mm
-x--
mm
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
10/1
-X1
: 6
10/2
-X1
: 7
10/2
-X1
: 8
10/2
-X1
: 9
10/2
-X1
: 10
10/2
-X1
: 11
10/2
-X1
: 12
10/2
-X1
: 13
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
10/3
-X1
: 14
10/3
-X1
: 15
10/3
-X1
: 16
10/3
-X1
: 17
10/3
-X1
: 18
10/3
-X1
: 19
10/3
-X1
: 20
10/6
-X1
: 21
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
7x1,
5mm
7x1,
5mm
10
/6-X
1: 2
2
10/6
-X1
: 23
10/6
-X1
: 24
10/6
-X1
: 25
10/6
-X1
: 26
10/8
-X1
: 27
10/8
-X1
: 28
10/8
-X1
: 29
7x1,
5mm
7x1,
5mm
7x1,
5mm
7x1,
5mm
7x1,
5mm
7x1,
5mm
7x1,
5mm
7x1,
5mm
10
/8-X
1: 3
10/8
-X1
: 31
10/8
-X1
: 32
7x1,
5mm
7x1,
5mm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2425 26 27 28 29 30 31 32 33 34 35
-W2.
11 2 3 4 5 6 7 8 9 10
-W2.
21 2 3 4 5 6 7 8 9 10
-W2.
31 2
-W2.
41 2
-W2.
51 2
-W2.
61 2 3 4 5
-U2.
A12
x0,7
5mm
11
/1: 1
-U2.
A: 2
11/1
-U2.
A: 3
11/1
-U2.
A: 4
11/1
-U2.
A: 5
11/1
-U2.
A: 6
11/1
-U2.
A: 7
11/2
-U2.
A: 8
11/2
-U2.
A: 9
11/2
-U2.
A: 1
-U2.
A: 1
1
-U2.
A: 1
2
-U2.
A: 1
3
-U2.
A: 1
4
-U2.
A: 1
5
-U2.
A: 1
6
-U2.
A: 1
7
-U2.
A: 1
8
-U2.
A: 1
9
-U2.
A: 2
-U2.
B: 1
-U2.
B: 2
-U2.
B: 3
-U2.
B: 4
-U2.
B: 2
8
-U2.
B: 2
9
-U2.
B: 2
1
-U2.
B: 2
2
-U2.
B: 2
3
-U2.
B: 2
5
-U2.
B: 2
6
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
11/2
11/2
11/2
11/2
11/3
11/3
11/3
11/3
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
12x0
,75m
m
11/3
11/3
11/3
11/5
11/5
11/6
11/6
12x0
,75m
m
12x0
,75m
m
2x0,
75m
m
2x0,
75m
m
2x0,
75m
m
2x0,
75m
m
11/7
11/7
11/6
11/6
11/6
11/6
11/6
2x0,
75m
m
2x0,
75m
m
7x1,
5mm
7x1,
5mm
7x1,
5mm
7x1,
5mm
7x1,
5mm
36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 5657 58 59 60 61 62 63 64 65 66
-X2
: 1
-X2
: 2
-X2
: 3
-X2
: 4
-X2
: 5
-X2
: 6
-X2
: 7
-X2
: 8
-X2
: 9
-X2
: 10
-X2
: 11
-X2
: 12
-X2
: 13
-X2
: 14
-X2
: 15
-X2
: 16
-X2
: 17
-X2
: 18
-X2
: 19
-X2
: 20
-X2
: 41
-X2
: 42
-X2
: 43
-X2
: 44
-U2-
XS2
: 4
-U2-
XS2
: 5
-X2
: 21
-X2
: 22
-X2
: 23
-X2
: 25
-X2
: 26
Tel. +358 (0) 201 2121 Fax +358 (0)201 212 205
Supplied documentation vacon 676.1.4 Circuit diagram
Figure 46. Example: circuit diagram
PAG
ES IN
CHA
PTER
PRO
J. RE
VIS
ION
DATE
PAG
E
REA
SONS
FO
R IS
SUIN
GRE
V.
PAG
E DE
SIG
NATIO
N
RIFA
S ID
TITLE
INU
OPT
BO
ARD
CIR
CU
IT D
IAG
RAM
VA
CON
ID
PANE
L BU
ILDE
RFC
SUP
PLIER
TO M
OTO
R EN
CO
DER
PTC
EXTE
RNAL
FAU
LTO
R RU
N E
NAB
LE
FIELD
CABI
NET
DC
SW
ITC
HST
ATU
S
+10V refReference output
AI1+
Selection V or mA by X1 AI1-
AI2+
AI2-
+24V24VDC (bidirectional)
GNDI/O ground
DIN1Digital input 1
DIN2Digital input 2
DIN3Digital input 3
CMACommon for DIN1-DIN3
+24V
Selection V or mA by X2
24VDC (bidirectional)
GNDI/O ground
DIN4Digital input 4
DIN5Digital input 5
DIN6Digital input 6
CMBCommon for DIN4-DIN6
AO1+Analogue output
DO1Open colector output
AO1-
X1
AB
CD
X2
AB
CD
X3 X6
AB
CD
Analogue input 1
Analogue input 2
Selection V or mA
SD1+Isolated Safe Disable input 1
SD1-Virtual GND 1
SD2+
SD2-
X10
ON
OFF
R01
R01
R01
R02
R02
TI+Thermistor input
TI-Thermistor input
Relay output 1 (NO/NC)
Relay output 2 (NO)
Isolated Safe Disable input 2
Virtual GND 2
DIC1A+Pulse input A
DIC1A-Pulse input A
DIC2B+
DIC2B-
DIC2Z+
DIC2Z-Pulse input Z
ENC1Q
DIC4
GNDGround
+5/+15/+24VControl voltage
Pulse input B
Pulse input B
Pulse input Z
X2
CB
A
X4
24V15V5V
Blac
k
PRE-
CH
ARG
EC
OM
PLET
E
24-hour support +358 (0)201 212 575 Email: [emailprotected] 6
6
vacon 68 Supplied documentation6.1.5 Switchgear layoutdrawing
Figure 47. Example: switchgear layout drawing
PAG
ES IN
CHA
PTER
PRO
J. RE
VIS
ION
DATE
PAG
E
REA
SONS
FO
R IS
SUIN
GRE
V.
PAG
E DE
SIG
NATIO
N
RIFA
S ID
TITLE
FRO
NT
LAYO
UT
VA
CON
ID
PANE
L BU
ILDE
RFC
SUP
PLIER
TRAN
SPO
RT S
PLIT
PRO
DUCT
DATA
PLA
TE
INU
DC
SW
ITCH
MA
IN S
WITC
H
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Supplied documentation vacon 696.1.6 Device layout drawing
Figure 48. Example: device layout drawing
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Document ID:
Rev. A
Manual authoring:[emailprotected]
Vacon Plc.Runsorintie 765380 VaasaFinland
Subject to change without prior notice 2013 Vacon Plc.
Find your nearest Vacon office on the Internet at:
www.vacon.com
1. Introduction1.1 Scope of supply1.2 Definitions andabbreviations1.3 Related brochures and manuals1.4 Projectspecifications1.4.1 Parameters1.4.2 Sections and options
2. Available sections2.1 Auxiliary device section2.2 Mainincoming section2.3 Non-regenerative front-end section2.4 Activefront-end section2.5 Inverter unit section2.5.1 Drive sizesFR4-FR82.5.2 Drive sizes FI9-FI14
2.6 Dynamic brake section
3. Installation3.1 Safety notes3.1.1 Warnings3.1.2 Cautions3.1.3Earthing and earth fault protection
3.2 Storage3.3 Lifting and moving the sections3.4 Fixing thesections3.4.1 Free space around the cabinet3.4.2 Fixing the cabinetto the floor or wall3.4.3 Back-to-back installation
3.5 Connecting sections3.5.1 Fixing cabinets to each other3.5.2Common busbars
3.6 Cabling3.6.1 Earthing3.6.2 Mains and motor connection3.6.3Control connections
3.7 Screw tightening torques
4. Service4.1 Warranty4.2 Maintenance4.3 Replacementinstructions4.3.1 Fuses4.3.2 Cabinet fans4.3.3 Drives4.3.4 LCL
5. Technical information5.1 Control and interface5.1.1 Controlwithout speed feedback (open loop)5.1.2 Control with speed feedback(closed loop)
5.2 Load definitions5.2.1 Pump and fan load5.2.2 OL(nbase) >OL(nmax) for constant torque load5.2.3 Starting torque >>OL(nmax) for constant torque load5.2.4 OL(nbase) > OL(nmax) forconstant power
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